TurCom Software
Welcome to the world of Boiler Operations.
Introduction : There are 27 distinct Boiler Operation combinations that can be derived from
1) One PA or FD fan, One SA fan & Wind Box Pressure, for CFBC Boilers
2) One PA fan, One FD fan & Wind Box Pressure, for AFBC Boilers
3) One FD fan, One SA fan & Wind Box Pressure, for FBC Boilers
4) One FD fan, One SA fan & Wind Box Pressure, for Stoker Boilers
PA fan can be operated as PA Exact, PA High, PA Low
FD fan can be operated as FD Exact, FD High, FD Low
SA fan can be operated as SA Exact, SA High, SA Low
WBP can be operated as WB Exact, WB High, WB Low
Only one combination PA Exact, FD Exact, SA Exact & WB Exact is the right combination, in consideration to the input fuel density & this combination produces, the 3T (time, turbulence & temperature) alignment.
All other combinations do not align the 3T's. Most of the other combinations either produce excess air or flue gas velocity or deficient flue gas velocity.
Only in 3T condition the following results are possible
1) Highest Efficiency in the Direct Method
2) Lowest LOI
3) High reaction efficiency of Carbon & Oxygen
4) Real or true excess air in the stack
5) Lowest consumption of Coal or biomass
6) No adjustments needed for Coal or Biomass CV or their quantities to match the Indirect Method Efficiency
7) Very low erosion for FBC, AFBC & CFBC boilers
8) Perfect air & flue gas velocities
9) All thermal zones take their place (no zone shifts)
Do the DCS or any other software which is available today, measure the 3T's ?
No.They dont. The DCS's today are offer more functional control rather than give a picture of what's right or not in the system.
The 3T's has been a Boiler operation concept for very long time, many times heard in lectures & never ever in operational experience or assessments.
TurCom, gives you that strength of 3T alignment, what is missing out in the entire Boiler operation & knowledge spectrum.
TurCom Introduction : TurCom is a software which calculates the 3T's alignment or misalignment & then guides the operator for adjusting the fans & WBP to deliver the objectives.
Advantages of TurCom :
1) No learning curve or experienced operators required for operations
2) Boiler is very stable
3) Lowest LOI
4) Operation flexibility of fuels
5) High Efficiency in the Direct Method
6) Low erosion as excess or deficient air or flue gas velocities are corrected
7) Straight advisory
8) Lowest costs in energy as every calorie the fuel offers is extracted
TurCom is available as 3 options
a) Consultancy
b) Software Installation
c) Software Installation + proof of performance
If you have any questions, please write to sap@chargewave.in
PS Anand Prakash
Welcome to the world of Boiler Operations.
Introduction : There are 27 distinct Boiler Operation combinations that can be derived from
1) One PA or FD fan, One SA fan & Wind Box Pressure, for CFBC Boilers
2) One PA fan, One FD fan & Wind Box Pressure, for AFBC Boilers
3) One FD fan, One SA fan & Wind Box Pressure, for FBC Boilers
4) One FD fan, One SA fan & Wind Box Pressure, for Stoker Boilers
PA fan can be operated as PA Exact, PA High, PA Low
FD fan can be operated as FD Exact, FD High, FD Low
SA fan can be operated as SA Exact, SA High, SA Low
WBP can be operated as WB Exact, WB High, WB Low
Only one combination PA Exact, FD Exact, SA Exact & WB Exact is the right combination, in consideration to the input fuel density & this combination produces, the 3T (time, turbulence & temperature) alignment.
All other combinations do not align the 3T's. Most of the other combinations either produce excess air or flue gas velocity or deficient flue gas velocity.
Only in 3T condition the following results are possible
1) Highest Efficiency in the Direct Method
2) Lowest LOI
3) High reaction efficiency of Carbon & Oxygen
4) Real or true excess air in the stack
5) Lowest consumption of Coal or biomass
6) No adjustments needed for Coal or Biomass CV or their quantities to match the Indirect Method Efficiency
7) Very low erosion for FBC, AFBC & CFBC boilers
8) Perfect air & flue gas velocities
9) All thermal zones take their place (no zone shifts)
Do the DCS or any other software which is available today, measure the 3T's ?
No.They dont. The DCS's today are offer more functional control rather than give a picture of what's right or not in the system.
The 3T's has been a Boiler operation concept for very long time, many times heard in lectures & never ever in operational experience or assessments.
TurCom, gives you that strength of 3T alignment, what is missing out in the entire Boiler operation & knowledge spectrum.
TurCom Introduction : TurCom is a software which calculates the 3T's alignment or misalignment & then guides the operator for adjusting the fans & WBP to deliver the objectives.
Advantages of TurCom :
1) No learning curve or experienced operators required for operations
2) Boiler is very stable
3) Lowest LOI
4) Operation flexibility of fuels
5) High Efficiency in the Direct Method
6) Low erosion as excess or deficient air or flue gas velocities are corrected
7) Straight advisory
8) Lowest costs in energy as every calorie the fuel offers is extracted
TurCom is available as 3 options
a) Consultancy
b) Software Installation
c) Software Installation + proof of performance
If you have any questions, please write to sap@chargewave.in
PS Anand Prakash
Thank you for sharing this blog.
ReplyDeleteBoiler system
Lot of research has gone into this. Would appreciate you communicating any issues, where I could offer my solutions
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